In the world of employment, the phrase "physical labor" is often associated with both dirty and psychologically offensive, or worse, jobs. Small and medium-sized manufacturing companies are moving towards using CNC (computer numerical control) in major manufacturing processes for accuracy, flexibility and automation reputation when doing any of these entrepreneurs Don't just jump on the tide yet.
Getting a CNC machine is more than just purchasing additional equipment. Here is the low down:
People wise
First, you must consider the people who work at your store. How many people buy a domestic displaced person is a CNC machine. Because it is possible that a couple of workers will be eliminated from the production team. Experts say that a healthy ratio is at least one sixth (1/6) of your overall workforce.
You are saving time and effort, yes, it is the best thing about having a CNC machine. But you may be worried about actually ending people. CNC machines will need operators, just like any machine. The instructions used by the CNC machine for operational execution consist of CNC "words / codes" and are in the form of "statements".
Does one of your people have experience with CNC machines so far? Can S / he produce CNC instructions? If the answer to both questions is "Yes", that's absolutely good news. But if you answer "No" to at least one question, there are more to evaluate.
Can your people learn quickly? It is because they were good employees in the past, so if you have pain to finish them out, use a CNC machine and how to configure the instructions for it.
Tsutsutsu Tsuitsu.
There is a saying in the group that goes: "renovate or die". It has a lot of truth. The purchase of any CNC machine symbolizes the company's decision to innovate to increase productivity. But there are some things that you need to be aware of.
Check your company's history. How much should we innovate thoroughly in terms of production? CNC equipment is expensive. That is an investment. In the long run, you may be forced to purchase new equipment more often. Consider CNC heavily if you feel that your company innovates faster than other companies in terms of the company to which you belong. After all, you can easily change design and materials when you have CNC powered operations
In most companies, "innovation" is another term for "saving". It means saving time, effort and space. Using the CNC machine, the first two factors are certainly savings, while the third is not. People who work and do CNC machines often occupy the same space. Do not romanticize the "scatter clearing" effect when buying a CNC machine. In terms of production, maintain; but CNC equipment also occupies a lot of space. So, in that respect, it is almost the same thing.
Another thing you have to remember is the level of precision your company needs to produce. The complex pattern of metal / wood requires CNC accuracy. Companies that are popular among other time manufactures with CNC that adopt such innovation and examination of accuracy.
At the end of the day, the last aspect you need to evaluate is yourself. As an owner / head manager, you need to know and understand CNC machines and software. This is the biggest fight you have to face.
The equation for improvement is a really good machine plus a really good operator (you). Don't be blinded easily by salesman poetry.
How CNC Helps Companies
The advent of computers has alleviated the need for human intervention in almost every aspect of our daily lives. This is especially true in the industrial sector as production is virtually automated.
Precision and accuracy
Computer numerical control has helped companies in terms of accuracy. With the need for more complex designs and more complex operations, human workers have been unable to cope with the required precision coming with progress. The CNC machine tool changes and produces an error rate with less accuracy.
Another important improvement that CNC has brought with it is its increased accuracy. The dimensions of the parts must be very accurate. The increase in production speed also increases the error rate, so CNC lowers that ratio by increasing the level of automation and the error detection function that the computer has
speed
In the industrial sector, speed is essential. With CNC technology, normal production capacity has increased exponentially. This means that effective and accurate production methods have been developed. Mass production requires more rigorous testing for errors and mistakes. However, you can also correct the anomaly. The programming structure of the CNC machine can be changed quickly. This means that the CNC does not have as serious an effect as it did before being upgraded to this level.
Machine diversity
CNC machines have become very versatile with regard to the tools used. They can be easily assigned to different tasks and thus can be very productive. Tools and networks can be switched without compromising the speed of production. Apart from this, one machine can do more than one task at a time. This allows more tasks to be accomplished faster than before, thus exceeding normal human abilities.
In addition, if a machine tool fails, it can easily be removed from the grid without affecting the entire production cycle. It can be replaced or repaired on the fly.
Less human intervention
The production of components is a very tedious and repetitive operation, so human error increases rapidly with time. This is due to fatigue and other factors. In addition, human abilities are diminished due to psychological and emotional factors. This means that if one works with the same job for a certain amount of time, one can eventually get bored or tired or both. This increases the likelihood of human error and lowers their efficiency rating. However, the machine does not get tired or bored. I have no interest in the machine at all.
Therefore, it threatens the factor of rapid production reduction by the rating of machine efficiency. In this case, you just have to program the machine and start the cycle. In addition, humans are paid for supplies and need to rest. The machine should rest only when failures occur frequently and they do not have to be paid or supplied.
This brings us to the conclusion that companies can save much in the long run. Investing in CNC machines is not cheap, but maintenance costs the proportion of what is paid to manual workers.
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